To questions 1 and 2, it seemed to me that the first thing penetrated on the model was the only thing counted for damage
You're wrong.
The shell in game can easily penetrate as much parts as you want (if it has enough power of course).
The blueprints of gunmask (reinforced at the gunsight apertures, introduced on 41st vehicle) are
right on previous page. We only need to measure it. According to the book "The Tiger Tank: A British view" armor of gunmask varied between 97 mm in thinnest part to 200 mm in thickest part (it's most likely where the mask attached to the turret).
To question 4 the front wheel being armored was unintentional, it shared the same map as part of the barrel but since the track has always (at least for me) been what gets destroyed and not the wheel I didn't think it a problem.
The wheel can protect side armor in some cases.
To question 4 Yes I realize that it is simply a flange and looks quite thin in photos, but making it that thin would have defeated the entire purpose of making the barrel stronger.
This thing isn't part of the gun, this is part of the mask.
Sure.
You can clearly see that gunmask is not thicker than front turret armor and its lower and upper ends are thinner than middle.
And again -
cast armor is used for gunmask of both Tiger and Panther. It's weaker than rolled by 8 to 15 percent.
To qustion 2 I loaded the skin up in Object editor to verify that the front wheel protection was 100mm, the only thing I see is a thin strip on the left edge of the wheel protection that wouldn't save the tank if it was set to 255.
Then why did you set it to 110?
Mistwalker if you have better sources I would be grateful (and I'm sure everyone else would be as well) if you could share them.
"Germany's Panther Tank: The Quest for Combat Supremacy" by T. L. Jentz
"Germany's Tiger Tanks: D.W. to Tiger I, Design, Production & Modifications" by T. L. Jentz, Hilary L. Doyle
"Germany's Tiger Tanks: VK45.02 to Tiger II" by T. L. Jentz, Hilary L. Doyle
"Panther and it's variants" by W. Spielberger
"Der Panzerkampfwagen Tiger und seine Abarten" by W. Spielberger
"The Tiger Tank: A British view" edited by David Fletcher
Next time before you try to fix something you think is wrong - try to ask someone or read more books, not forums and wikipedia.
But for now everyone knows exactly what is changed, if they want stronger guns they know the tradeoff and are still free to use or not use the armor_maps.
I think a problem with weak guns is overhyped a little. And it's not likely that it happens in some cases because of weak armor protection.
Here's some screens (default armor maps):
The gun isn't damaged even with 10 hits to the front plate an hit to the gun itself.
Again the gun isn't damaged.
An so I don't think it's nessesary to include those armor maps in future SPM updates.